Precision Consulting for Operational Excellence
Tailored aviation solutions to drive uptime, streamline operations, and improve compliance.
Services
Latest Articles
Our Story
Who We Are
At Optimal Aviation Solutions, we are dedicated to optimizing fleet maintenance, ensuring regulatory compliance, and implementing Lean Six Sigma practices. With a foundation built on 30 years of aerospace and military aviation expertise, we bring a unique blend of skills and insights to our client engagements. Our focus is on providing internal compliance reviews, tailored fleet optimization strategies, and precise data-informed operational assessments to drive sustainable outcomes. We stand as a beacon of precision, integrity, and mission-focused solutions, grounded in real-world operational experience.
Proven Results
Delivering Impact Where it Counts
Scheduled Maintenance OOS Improvement Kaizen
Led a nationwide maintenance optimization initiative that reduced scheduled out-of-service time by over 12,000 hours across 130 aircraft. Delivered over $2M in EBITDA improvement while increasing in-service rates, boosting inspection throughput and optimizing supply chain min/max strategy.
MRO Transmission Overhaul Flow Optimization
Redesigned the overhaul process for helicopter transmissions, reducing turnaround time, discrepancy rework, and improving throughput by identifying bottlenecks, streamlining parts flow, and applying Lean techniques to optimize workstations.
Critical Seal Replacement & Delivery Continuity
Led a rapid-response initiative during a critical production delay on a key military tanker / refueler program. Identified root cause of a fuel tank seal discrepancy, coordinated weekend repair efforts during a holiday shutdown, and preserved critical delivery momentum.